Real-time monitoring of the rubber belt tension in an industrial conveyor

  • Damian Bzinkowski Kazimierz Pulaski University of Technology and Humanities in Radom, Poland
  • Tomasz Ryba Sieć Badawcza Łukasiewicz, Instytut Technologii Ekspoatacji w Radomiu, Poland
  • Zbigniew Siemiatkowski Kazimierz Pulaski University of Technology and Humanities in Radom, Poland
  • Miroslaw Rucki Kazimierz Pulaski University of Technology and Humanities in Radom, Poland
Keywords: belt conveyor, monitoring, diagnostics, repeatability, uncertainty


The paper presents a novel system for monitoring of the work of industrial belt conveyor. It is based on the strain gauges placed directly on the roller surface that measure pressing force of the belt on the roller. Automatical operation of the measurement system minimizes impact of an operator on the measurement results. Experimental researches included the stability of indications during 5 days, Type A uncertainty estimation and equipment variation EV calculations. Expanded uncertainty calculated for the level of confidence 95% was below 0.1% of the actually measured value, and percentage repeatability %EV = 9.5% was obtained. It can be considered satisfactory, since usually it is required %EV < 10% for new measurement systems.


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How to Cite
Bzinkowski, D., Ryba, T., Siemiatkowski, Z., & Rucki, M. (2022). Real-time monitoring of the rubber belt tension in an industrial conveyor. Reports in Mechanical Engineering, 3(1), 1-10.